AVS2014 Session MS+PS+TF-ThM: Processes for Mesoscale Structure on Paper and Textiles 

With increasing concerns for the climate and environment, it has been recognized globally that paradigm-shifting research is required to improve the performance of materials based on renewable resources. Attempts to develop very high performance natural cellulosic fibers based composite materials using intact cells from hemp, flax and cotton have failed mainly due to the inherent imperfections of the secondary cell walls of natural fiber cells. These issues have been recently addressed by replacing with cellulose nanofibrils (CNFs), which are three orders of magnitude smaller than the intact fiber cells. The extraction process of CNFs from renewable resource has been extensively investigated in the past decade. A critical challenge in the fabrication of high performance products based on CNFs is to tailor their surface structure and functionality in an efficient and environmentally friendly fashion, thus to accommodate a wider range of applications and sustainability requirements for the next generation of materials. In this talk, I will present our recent work on the fabrication of functional composite materials based on CNFs. In particular, several novel surface modification techniques of CNFs and their effects on nanostructure and material properties of CNFs based composites will be discussed.

Carbon nanotubes (CNTs) are short nanofibers that are usually produced in the form of a black powder. This powder is then incorporated into other materials to produce a wide array of multifunctional products. Processing raw CNTs into materials that look and behave like traditional textiles is a growing area of interest, however the CNTs are often processed in solution and the end products look more like papers than textiles. There are currently only a couple of options for creating fabrics out of CNTs which preserve the high surface area of the individual tubes and retain high porosity. This presentation covers the work of my research group to make this type of fabric from a special type of CNT structure called drawable CNT arrays. These arrays are synthesized in a low pressure chemical vapor deposition process and then utilized for CNT nonwoven fabric formation. My group is also exploring many novel applications for the use of these unique fabrics.

The nonwoven CNT fabrics produced in our lab contain millimeter long CNTs, have a preferential CNT alignment, low CNT bundling and high porosity. These features make them attractive for use in: composites reinforcement, battery electrodes, sensing, filtration and barrier fabrics. Of particular interest to the AVS community may be our recent work with collaborator Dr. Jesse Jur at NC State, to study the atomic layer deposition (ALD) of thin inorganic layers into CNT arrays and fabrics. Through optimization of CNT pretreatment, ALD parameters and sample orientation, we have been able, for the first time, to uniformly coat CNT structures whose characteristic aspect ratios are extremely large. Due to the un-bundled nature of the CNT fabrics we have the ability to uniformly coat CNTs along their entire millimeter length, making for some very unique hybrid CNT structures.

A low-cost but scalable carbon film was successfully obtained via cellulose fiber carbonization. This cellulose derived film can be also applied as an alternative anode for lithium or sodium ion battery due to its natural mesoporous structure of the starting material which was excellent for ion storage. Furthermore, this new type of carbonized cellulose possesses electrically interconnected three-dimensional framework with advanced dual properties of anode material and current collector, afford to result in a higher energy density by eliminating the extra mass of inactive materials such as binder and carbon black in conventional designs. Electrochemical studies showed the film achieved a high capacity of 800mAh/g for lithium ion battery and a moderate capacity of 200mAh/g for sodium ion battery at C/10.

In fundamental composite theory, the nature of the interface is often the key parameter which determines the strength of the resulting composite structure. While it is possible to observe interfacial failure and characterize the areal coverage of the matrix on the surface of the reinforcement phase in conventional composite materials, directly quantifying interfacial strength and contact area in a nanocomposite becomes far more difficult. A novel solution developed at NIST has been to utilize Förster resonance energy transfer (FRET) imaging^[1,2] by preferentially labeling the interface within a nanocomposite system, allowing direct imaging of the interface with an optical microscope.^[3] Zammarano et al. have shown that the incorporation of a FRET dye pair onto the surface of a cellulosic nanoreinforcement phase (dye 1) and within a polymer matrix (dye 2) allows visualization of the nanoscopic interphase region as the two dyes transfer energy on the same scale as the interphase depth (1 nm-100 nm).^[3,4]

Building upon this FRET-based interfacial characterization technique, our goal is to develop a globally nondestructive measurement system that allows the quantitative characterization of key interfacial properties; first, the wetting and surface contact formed between the nanocellulose and an epoxy matrix and second, the deformation of the interface on the nanoscale upon application of small mechanical strains. We are constructing a suite of mechanical strain tools to enable in situ mechanical interrogation with simultaneous FRET imaging. The development of the first of these tools, uniaxial tensile test will allow a preliminary observation of small strain effects on the interphase region regarding the fluorescent response of the FRET dye pair. As a first proof of concept, it has been shown that FRET can be used to observe nanoscopic interfacial fracture and to determine local (microscopic) stress concentration zones before macroscopic failure of the nanocomposite is observed.

This in situ FRET/mechanical deformation approach allows the use of an optical microscope to probe nanoscale features in a powerful way, enabling characterization of nanomaterials which will complement measurements made by electron microscopy and standard mechanical property testing methods.

Topic Area: Novel nanocomposites, Multi-technique characterization of nanostructured materials

[1] T. Förster, Ann. Phys.1948, 248.

[2] E. a Jares-Erijman, T. M. Jovin, Nat. Biotechnol.2003, 21, 1387.

[3] M. Zammarano, P. H. Maupin, L.-P. Sung, J. W. Gilman, E. D. McCarthy, Y. S. Kim, D. M. Fox, ACS Nano2011, 5, 3391.

[4] C. Berney, G. Danuser, Biophys. J.2003, 84, 3992.

SERS-based chemical and biological analytics on inkjet-fabricated paper devices

Abstract. As a bio/chemical sensing technique, surface enhanced Raman spectroscopy (SERS) offers sensitivity comparable to that of fluorescence detection while providing highly specific information about the analyte. The high sensitivity of SERS detection results from the localized plasmons generated at the surface of noble metal nanostructures upon excitation by resonant electric fields at optical frequencies. Although single molecule identification with SERS was demonstrated over a decade ago, today a need exists to develop practical solutions for point-of-sample and point-of-care SERS systems. Recently, we demonstrated the fabrication of SERS substrates by inkjet printing silver and gold nanostructures onto paper and other similar membranes. Using a low-cost commercial inkjet printer, we deposited silver nanoparticles with micro-scale precision to form SERS-active biosensors. Using these devices, we have been able to achieve detection limits comparable to conventional nanofabricated substrates. Furthermore, we have leveraged the fluidic properties of paper to enhance the performance of the SERS devices while also enabling unprecedented ease of use, which is critical for extending chemical and biological analytics from central labs out into the field.

In this presentation we will review the capabilities of inkjet-fabricated paper SERS devices as chemical and biological sensors. We will introduce the fabrication of paper-based fluidic SERS devices using inkjet printing, and we will review results for chemical detection with paper SERS devices, including the use of the paper substrates as swabs and dipsticks for pesticide detection, as well as chromatography SERS on PVDF membranes for the detection of melamine in infant formula. We will then present the results of the fluidic paper SERS devices for biomolecule detection, including paper SERS dipsticks that leverage the chromatographic separation properties of paper to distinguish the outcome of multiplexed TaqMan PCR from a single reaction. In particular, we have utilized this technique to detect the presence of two drug resistance biomarkers for methicillin-resistant S. Aureus (MRSA).